Product Re-engineering focuses on modification of an existing product to optimize its performance by adding new functionalities and taking advantage of emerging technologies. With the help of our re-engineering services we help the customers to fix the issues with improved performance without disturbing customer constraints, functionality & testing requirements.
1. Load Body
- Mass of the Load body is reduced to 91.75 Kgs from 102.9 Kgs, it shows 10.8 percentage. ( i.e 11.15 kgs) mass reduction.
- NVH and Durability Performance of the Optimized Load Body is better than current Production model for all the load cases.
2. Battery Tray Single/ Twin Batteries
- The existing 12 variants were converted into only 3 variants.
- 30% of weight reduction with improved NVH and Durability Performance
3. Pedal Assembly (Sheet metal to plastic)
- Sheet metal Bracket changed to plastic type bracket.
- Achieved more than 25% of cost reduction without disturbing customer constraints, functionality & testing requirements
4. Pedal Assembly (Casting to sheet metal)
- Simplified the manufacturing process.
- 25% cost reduction
5. Door Hinges (Rolled section to sheetmetal)
- Simplified the manufacturing process.
- 35% cost reduction
6. Hollow Levers (Solid to tubular section)
Autoline Design Software Limited (ADSL), a subsidiary of Autoline Industries Limited (AIL), provides design services for various projects outsourced by AIL. These design activities facilitate the acquisition of new business opportunities, leading to increased workload and growth for AIL's manufacturing plants.
